How To Build DIY Kayak Cart

by | Sep 28, 2023 | DIY, Engineering

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Transporting a kayak from your vehicle to the water’s edge can often be a cumbersome task, especially if the distance is considerable or the kayak is particularly heavy. So today, we will learn how to construct a simple yet sturdy DIY kayak cart, ensuring your trips to the water are smooth and hassle-free. Dive in to discover how to streamline your kayaking adventures!


Kayaking is an exciting and adventurous outdoor activity, but transporting your kayak from your vehicle to the water can be challenging. A kayak cart is essentially a set of wheels designed to cradle and move your kayak, which can significantly reduce the effort involved. For those who love a good DIY project, building your own kayak cart can be both cost-effective and rewarding. We will help you create your own kayak cart using readily available supplies and tools to build a custom-made kayak cart that suits your needs!


To get started on your DIY kayak cart project, gather the following supplies:


  • Measuring tape
  • Saw (hand saw or power saw)
  • Drill
  • Screwdriver (electric or manual)
  • Pencil or marker
  • Sandpaper or sanding block
  • Safety goggles and gloves


  • Two sturdy wheels (preferably pneumatic for better maneuverability)
  • Axle and washers
  • Steel or aluminum tubing (1-inch diameter)
  • Wooden or plastic platform
  • Nuts and bolts
  • Bungee cords or straps
  • Foam padding or pipe insulation
  • Metal brackets and screws

Step-by-Step Guide

Follow these clear and concise steps to build your own DIY kayak cart:

Step 1: Measure and Cut

Using the measuring tape and a marker, measure and mark the desired length for your kayak cart. Cut the steel or aluminum tubing into two equal-length pieces for the cart’s frame.

How To Build DIY Kayak Cart

Measure the lengths

Step 2: Assemble the Frame

Position the two tubes parallel, ensuring they are the same distance apart as your kayak’s width. Attach metal brackets to each end of the tubes and secure them with screws. This forms the basic frame of your kayak cart.

How To Build DIY Kayak Cart

Join the pieces

Step 3: Attach the Wheels

Drill holes in the brackets to match the axle’s diameter, then insert the axle through the holes. Add washers on each side of the frame, and secure the wheels in place with nuts. Test the cart to ensure the wheels rotate freely.

How To Build DIY Kayak Cart

Join the wheels on both sides

Step 4: Create the Platform

Cut the wooden or plastic platform to the desired size, ensuring it fits your kayak’s width. Sand the edges and corners to remove any rough spots.

Check the measurements

Check the measurements

Step 5: Attach the Platform

Place the platform across the frame, positioning it just above the axle. Use nuts and bolts to secure the platform to the frame at multiple points to ensure stability.

Screw it up

Screw it up

Step 6: Add Finishing Touches

To enhance the cart’s usability, attach bungee cords or straps to the frame. These will hold your kayak securely in place during transportation. Additionally, consider adding foam padding or pipe insulation on the platform’s surface to protect your kayak from scratches and dents while on the cart.

How To Build DIY Kayak Cart

Your kayak cart is ready



Consider these practical tips to enhance the functionality and durability of your DIY kayak cart:

  • Opt for pneumatic wheels, which provide better shock absorption and are ideal for rough terrains. This will ensure a smoother and more comfortable journey to the water.
  • While choosing materials for the platform, consider using waterproof options such as marine-grade plywood. This will protect the cart from water damage, especially if you must transport your kayak through wet or damp areas.
  • Attach a foldable handle to the front of the cart for easier maneuverability and storage. This will make it more convenient to guide the cart while carrying your kayak.

Things to Remember

Keep these important pointers in mind while using and maintaining your DIY kayak cart:

  • Regularly check the nuts and bolts for tightness to prevent any accidents during transportation. Frequent use may cause the connections to loosen, so inspecting the cart’s stability before each trip is essential.
  • Store your kayak cart in a dry and secure place when not in use. Proper storage will protect it from weather elements and ensure it remains in good condition for future use.
  • Adjust the cart’s dimensions according to the size and weight of your kayak to ensure a proper fit. A well-fitted cart will provide better support, reducing the risk of damage to your kayak during transportation.

Building a DIY kayak cart is a rewarding project that enhances your kayaking experience by providing a convenient and efficient way to transport your kayak. Following this step-by-step guide and our recommendations, you can create a customized cart tailored to your needs. Remember to prioritize safety and durability when choosing materials, and always take proper care of your kayak cart to prolong its lifespan. Get ready to hit the waters easily and enjoy countless memorable kayaking adventures!

Also Read: Profitable DIY Crafts To Make and Sell in 2023


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